ACTIVE CUBE SERIES
The Bonfiglioli Active Cube is a frequency inverter offering both compactness and flexibility. This specific solution is adaptable on a wide range of machines, starting from servo to heavy industry applications. The broad support for various field bus systems and the standardized interface for motion control applications make Active Cube an excellent jack of all trades for your application needs.
- Main options Optional keypad for easy setup, commissioning, Parameterization, copy function and diagnosis • KP500: Removable keypad • KPCMK: Cabinet mounting kit and handheld for keypad Optional interface for communication with PC • KP232: Serial communication interface that can be mounted & unmounted during operation, recommended for service personnel • CM232: Serial communication interface that is installed during commissioning, recommended for continuous data logging or data exchange • CM485: Serial communication interface that is installed during commissioning, recommended for continuous data logging or data exchange • ISO-USB: USB to serial adapter, galvanic decoupled Optional field bus communication: • CM-CAN: CANopen • CM-PDP: PROFIBUS • CM232: Modbus ASCII & Modbus RTU for point-to-point connection • CM485: Modbus ASCII & Modbus RTU via RS485 connection • CM-DeviceNet: DeviceNet • CM-EtherCAT®: EtherCAT® • CM-PROFINET: PROFINET • CM-Ethernet/IP: Ethernet/IP with one usable port as end-of-line device • CM-Ethernet/IP-2P: Ethernet/IP with two usable ports (daisy chaining is possible) • CM-Modbus/TCP: Modbus/TCP with one usable port as end-of-line device • CM-Modbus/TCP-2P: Modbus/TCP with two usable ports (daisy chaining is possible) • Ethernet VABus/TCP: VABus/TCP: with one usable port as end-of-line device • Ethernet VABus/TCP-2P: VABus/TCP: with two usable ports (daisy chaining is possible) Optional I/O Extension: • EM-IO-01: Expansion for 3 digital inputs, 2 relay outputs, 1 analog input, 1 analog output, system bus connection, DC 24 V power supply output • EM-IO-02: Expansion for 3 digital inputs, 1 relay output, 1 analog input, 1 analog output, motor-PTC input, system bus connection, DC 24 V power supply output • EM-IO-03: Expansion for 2 digital inputs, 1 relay output, 1 analog input, 2 analog outputs, motor-PTC input, system bus connection, DC 24 V power supply output • EM-IO-04: Expansion for 2 digital inputs, 1 digital port (input or output), motor-PTC input, system bus connection, DC 24 V power supply output Optional encoder & feedback evaluation: • EM-ENC-01: TTL/HTL encoder input (2 channels), encoder emulation output (2 channels), 1 analog input, system bus connection, DC 5 V power supply output • EM-ENC-02: TTL/HTL encoder input (2 channels), 1 digital port (input or output), 1 analog input, 1 analog output, system bus connection, DC 5 V power supply output • EM-ENC-03: TTL/HTL encoder input (2 channels), system bus connection • EM-ENC-04: TTL/HTL encoder input (3 channels), 1 relay output, 1 analog input, 1 analog output, 24 V power supply output, DC 5 V power supply output • EM-ENC-05: TTL/HTL encoder input (3 channels), 1 analog input, 1 analog output, system bus connection, 24 V power supply output, DC 5 V power supply output • EM-RES-01: Resolver input, encoder emulation output (2 channels), 1 analog input, system bus connection • EM-RES-02: Resolver input, encoder emulation output (3 channels), 1 analog input • EM-RES-03: Resolver input, 3 digital inputs, 2 digital outputs, 1 analog input, system bus • EM-ABS-01: Absolute encoder input (Hiperface, EnDat 2.1, SinCos), 3 digital inputs, 2 digital outputs, 1 analog input, system bus, DC 5…12 V power supply output Optional PC software • VPlus for Windows with motor setup, terminal monitor • Actual value window • Scope function • Parameter Storage Variant for functionality extension: • Spindle • Winding software • Synthetic power supply Accessories: • Brake resistors Type BR: Type BR: The brake resistors offer an inexpensive solution to dissipate generator power that occurs at deceleration. A thermal sensor for the brake resistor protects the resistor from overheating. • Power choke type LCVS & LCVT: Power choke types LCVS (for single-phase power installation) and LCVT (for three-phase power installation) increase the overvoltage protection of the inverter and increase the system’s EMC. • Power filters type FTV: Depending on the application boundaries, certain EMC levels must be achieved. The power filters are a component to improve EMC behavior in a machine installation.
- Degree of protection IP20 (EN 60529)
- Certifications UL508c STO (EN13849 / EN 61508)
- Conformity CE EN61800
- Power supply & Power range ACU410: 0.25 – 400 kW / three-phase 360 – 480V / 50 – 60 Hz (± 10%) Parallel connection up to 1200 kW ACU210: 0.25 – 9.2 kW / single or three-phase 200 – 240V / 50 – 60 Hz (± 10%) ACU510: 160 – 400 kW / three-phase 525V / 50 – 60 Hz (± 10%) Parallel connection up to 1200 kW ACU610: 160 – 400 kW / three-phase 690V / 50 – 60 Hz (± 10%) Parallel connection up to 1200 kW
- Software features Main software features • Positioning function standalone through table motion profiles • Positioning function via field bus (Motion Control compatible to CiA DS402) • Rotary table control • Master/slave function with electronic gear • Power failure control • Functions for lift, crane and winch applications • Spindle control • Traverse function for winders • Programmable reference value channel • Programmable start and stop characteristics • Motor potentiometer • Programmable S curve • 4 data sets • Auto startup and commissioning • Auto reset after failure • Auto start after power failure • PI controller • Volume flow control • Jerkfree torque/speed changeover • Mechanical brake control free of friction • Index control • Intelligent current limits • Comprehensive monitoring and protection capabilities • High-speed control • 3 different brake management functions
- Hardware features • Integrated safe torque off (ACU410: STO SIL 3 / PL e) function •External 24Vdc supply •Integrated dynamic braking module •DC link connection •Standard HTL encoder interface •Motor temperature monitoring •Plug-in power terminals (up to 3kW) •Plug-in and programmable control terminals •6 digital inputs, 1 multifunction input •1 digital output, 1 multifunction output •1 relay output (changeover contact)
- Mounting options Cabinet mounting for all sizes Optional feed-through mounting Optional DIN rail mounting frame size 1 Optional ColdPlate mounting Optional Liquid Cooling mounting
- Output 0 … 599 Hz
- Motors • Motor compatibility • Asynchronous AC motors • Permanent magnet synchronous (brushless) motors • Reluctance motors
- Motor options Motor Control Control of asynchronous, synchronous motors and synchronous reluctance motors. Control methods: • V/f • Field-oriented control with encoder • Field-oriented control without encoder • Reluctance motor control without encoder feedback, optionally with encoder feedback Overload capacity: • 100 % continuous output • up to 150 % for 60 s • up to 200 % for 1 s Switching frequencies 2,4,8,12,16 kHz (availability depending on power size) EMC filter integrated up to 9.2 kW (EN61800-3)
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+39 049 9001944